Drones in Oil and Gas: How Far We’ve Gone

Drones in oil and gas usage in operations have dramatically evolved over the past two decades, transitioning from a novel technology to an indispensable tool in ensuring operational efficiency, safety, and environmental stewardship.

Historical Adoption of Drones in oil and gas

In 2006, BP became one of the first oil and gas giants to pioneer drone usage in remote areas of Alaska. At the time, the technology was still in its infancy, primarily used for aerial visual inspections of pipelines and facilities that were otherwise inaccessible due to harsh terrain or safety concerns. Other early adopters like Chevron and Shell soon followed suit, utilizing drones for topographical mapping, site monitoring, and emergency management.

Several organizations such as DARTDrones have since provided training and development pathways for drone deployment in the industry, highlighting the strategic importance of drones in high-risk environments.

Over the years, drone technology in the oil and gas sector has matured, giving rise to several well-established use cases that are now integral to day-to-day operations.

First and foremost, visual inspections have become one of the most common applications. Drones are routinely deployed to inspect pipelines, refineries, flare stacks, storage tanks, and offshore platforms. By capturing high-resolution imagery and real-time video feeds, they enable operators to detect corrosion, cracks, or other anomalies—all without the need to shut down operations or expose human inspectors to hazardous environments.

In addition to inspections, drones play a vital role in topographical surveys. Oil and gas exploration often involves navigating vast and rugged terrains, where manual surveying can be both time-consuming and dangerous. Drones equipped with photogrammetry and LiDAR technologies can efficiently capture high-precision geospatial data, thereby streamlining the planning of pipeline routes, access roads, and infrastructure layouts for new facilities.

Furthermore, drones have proven highly effective in enhancing security patrols. In areas prone to unauthorized access or security threats, drones serve as agile aerial surveillance units. They scan perimeters in real time, detect breaches, and even use thermal imaging and AI-powered analytics to identify potential intrusions, significantly bolstering facility safety and risk management strategies.

Emerging Trends in Drone Applications

As the oil and gas sector becomes increasingly digitized and safety-conscious, drone applications are evolving well beyond visual inspections and basic surveys. Today’s industrial drones are equipped with a suite of advanced sensors, AI-driven analytics, and autonomous navigation systems that are unlocking entirely new frontiers of efficiency, compliance, and operational excellence.

One of the most significant advancements in this space is drone-enabled gas leak detection. Utilizing technologies such as Tunable Diode Laser Absorption Spectroscopy (TDLAS) and open-path laser sensors, drones can now identify and quantify methane leaks with remarkable precision. These sensors analyze how laser light interacts with gas particles in the air, allowing drones to detect even trace levels of methane, sometimes as low as one part per million, without interrupting operations. This non-intrusive method not only improves safety but also supports environmental responsibility by enabling operators to locate and address leaks long before they become hazardous.

Drone with methane sensor detecting gas leak
Drone-mounted laser-based gas detection equipment in use

Complementing this capability is the integration of emission monitoring systems. Drones outfitted with multi-gas sensors—ranging from NDIR (Non-Dispersive Infrared) to electrochemical and photoionization detectors—are capable of capturing real-time data on key pollutants such as carbon dioxide, sulfur dioxide, nitrogen oxides, and volatile organic compounds. These drones often transmit data directly to GIS platforms or cloud-based dashboards, allowing energy companies to visualize emission hotspots across sprawling facilities. This enables better adherence to environmental regulations, including LDAR (Leak Detection and Repair) mandates, and enhances ESG performance transparency to stakeholders and regulators alike.

In high-stakes emergency scenarios such as gas explosions, fires, or chemical spills, drones serve as agile, first-response tools. Equipped with dual visible and thermal imaging systems, they offer instant aerial visibility, helping crisis teams assess the situation from a safe distance. Real-time footage streamed back to control rooms allows responders to quickly pinpoint danger zones, track the spread of hazardous materials, and coordinate safer and more efficient evacuations. Some emergency drones are also fitted with loudspeakers, high-intensity lights, or pre-programmed flight paths to deliver supplies, broadcast instructions, or monitor affected zones autonomously.

In parallel, drones are being used for a new wave of non-destructive testing (NDT) applications that go beyond what the eye can see. Advanced payloads now enable ultrasonic testing, infrared thermography, and magnetic flux leakage (MFL) scanning—all critical for assessing the internal integrity of pipelines, tanks, and flare stacks. For example, ultrasonic sensors measure material thickness and corrosion under insulation, while thermal cameras can identify overheating equipment or compromised insulation. Some drones even include magnetic wheels or robotic arms, allowing them to cling to vertical structures and perform close-contact NDT inspections that previously required scaffolding, cranes, or rope access teams. This not only reduces inspection time and cost, but significantly enhances worker safety.

Meanwhile, offshore operations—long plagued by costly and slow logistics—are experiencing a quiet revolution through drone-based cargo delivery. Instead of relying solely on helicopters or boats to transport medical kits, tools, and documentation, operators are now using drones equipped with RTK-GPS for high-precision navigation, LiDAR for obstacle avoidance, and weather-adaptive algorithms to ensure safe flight paths in volatile conditions. These drones can reduce delivery times from hours to minutes, cut down transportation costs, and eliminate unnecessary human exposure during offshore transfers.

Together, these emerging trends are transforming drones from supportive inspection aids into essential operational assets. Their growing capabilities in sensing, testing, monitoring, and logistics are helping oil and gas companies meet tighter environmental standards, reduce operational risks, and drive efficiencies across the value chain. As the technology matures and regulatory frameworks adapt, drones are becoming deeply embedded in the workflows of upstream, midstream, and downstream operators—cementing their role at the center of the industry’s digital and safety transformation.

Saudi Arabia’s Leadership in Oil & Gas and Commitment to Best Practices

Saudi Arabia holds a long-established position as a global leader in the oil and gas industry. With over 17% of the world’s proven petroleum reserves and daily production consistently exceeding 10 million barrels, the Kingdom not only influences global oil pricing but also plays a central role in shaping the future of energy production and infrastructure. This leadership is not based solely on resource abundance; it is driven by a strategic commitment to innovation, operational excellence, and sustainable development through the adoption of advanced technologies, including drones.

From upstream exploration to downstream refining and distribution, Saudi Arabia has embraced digital transformation as a cornerstone of its national energy strategy. This is most evident in the operations of Saudi Aramco, the Kingdom’s flagship oil company and one of the most technologically advanced energy companies in the world. Aramco has invested significantly in the deployment of drones for real-time inspections of flare stacks, corrosion monitoring of offshore structures, pipeline surveillance, and leak detection using laser methane detection and infrared thermography.

The adoption of such technologies is part of a broader initiative to align with international best practices and global sustainability benchmarks. Saudi Arabia has integrated ISO standards into its operations, including ISO 50001 for energy management and ISO 14001 for environmental responsibility. These frameworks necessitate data-driven monitoring, rapid response to environmental risks, and minimized operational downtime—all areas where drones deliver tangible benefits. Drones provide the necessary agility to collect detailed, high-resolution data from remote or hazardous areas without exposing human workers to danger, which in turn helps the Kingdom meet Occupational Safety and Health Administration (OSHA) and API 1169 pipeline inspection standards.

Moreover, Saudi Arabia’s leadership extends to proactive regulatory development and inter-agency coordination for drone operations in industrial environments. The General Authority of Civil Aviation (GACA) has established licensing, training, and operational guidelines for commercial drone use—particularly in oil and gas—ensuring that drone activities are both safe and compliant. These regulatory frameworks have created a fertile environment for drone innovation, allowing both global and local companies to operate under well-defined safety and airspace management protocols.

At the heart of the Kingdom’s modernization efforts lies Vision 2030, an ambitious economic transformation agenda that places strong emphasis on diversifying the national economy beyond oil exports. A key component of this vision is localizing advanced technology and industrial knowledge. This includes developing local capabilities for manufacturing, deploying, and managing unmanned aerial systems (UAS). In this context, drones are not just a tool for inspection—they are also a symbol of Saudi Arabia’s intent to build a knowledge-based economy driven by innovation.

Initiatives such as the In-Kingdom Total Value Add (IKTVA) program further encourage energy operators and service providers to increase their local content. Companies operating in the sector are incentivized to train local drone pilots, establish domestic data processing centers, and partner with Saudi universities for R&D in aerial robotics, sensor development, and AI-powered analytics. As a result, we are witnessing a growing number of Saudi nationals trained in drone operations, geospatial data analysis, and predictive maintenance modeling—skills that are essential for the future energy workforce.

In addition, the Kingdom’s commitment to Environmental, Social, and Governance (ESG) metrics is increasingly reflected in how drones are deployed. Emission monitoring, methane leak detection, and real-time data logging are now fundamental components of Saudi Arabia’s environmental stewardship. These practices help improve transparency, reduce flaring emissions, and align with international initiatives like the Global Methane Pledge, where Saudi Arabia has pledged to significantly reduce methane emissions by 2030. Drones equipped with multi-spectral and hyperspectral sensors contribute directly to these goals by providing accurate, high-frequency environmental data, especially in remote oil fields and offshore rigs.

Saudi Arabia’s leadership in the oil and gas sector is defined not just by its scale of production, but by its commitment to continuous improvement, sustainability, and local capacity building. By embedding drones into the operational fabric of the industry—from inspection and emissions tracking to logistics and workforce development—the Kingdom is not only setting a regional example but also influencing global energy standards. Its blend of regulatory foresight, investment in local talent, and emphasis on digital innovation underscores a future where energy production is safer, smarter, and more sustainable.

Terra Drone’s Contribution to Saudi Arabia’s Oil & Gas Industry

Drone empowering oil and gas operations with real-time data and remote inspection capabilities for safer and smarter decision-making.
Empowering the Oil & Gas Sector Through Intelligent Drone Integration

Terra Drone is firmly positioned at the forefront of delivering fit-for-purpose drone solutions, specifically tailored to the evolving needs of oil and gas operators in Saudi Arabia. To begin with, its diverse range of offerings includes:

  • Gas Leak Detection: Utilizing advanced laser-based TDLAS sensors in combination with powerful data analytics
  • Emission Monitoring: Delivering precise multi-gas detection systems and real-time data transmission for environmental compliance
  • NDT Inspection Services: Employing a combination of ultrasonic, thermal, and magnetic flux leakage (MFL) payloads to conduct in-depth structural integrity assessments

Together, these services support proactive maintenance strategies, enabling operators to identify potential issues early, thereby enhancing safety and maximizing uptime across both upstream and downstream operations.

Moreover, Terra Drone plays a critical role in helping leading oil and gas firms across the Kingdom comply with internationally recognized standards, including ISO 45001 for Occupational Health & Safety and ISO 14001 for Environmental Management. This commitment not only strengthens operational excellence but also reinforces environmental responsibility.

In addition, with features such as automated flight planning, AI-driven image analysis, and real-time reporting dashboards, Terra Drone empowers operators to detect anomalies before they escalate into costly incidents. As a result, companies can significantly reduce downtime and mitigate safety risks.

Beyond technical solutions, Terra Drone is deeply committed to supporting Saudi Arabia’s localization agenda. It actively collaborates with local government entities, universities, and industrial partners to:

  • Conduct drone training and certification programs
  • Facilitate the transfer of cutting-edge technologies and software
  • Support tech incubation projects that align with the national Vision 2030 strategy

Ultimately, these initiatives ensure that Saudi nationals and institutions are not only equipped to operate drone technologies but are also empowered to lead in the fields of drone deployment, data analytics, and technological innovation. This localized approach fosters knowledge sovereignty and contributes directly to the Kingdom’s long-term goal of economic diversification and digital transformation.

خاتمة

From basic surveillance to advanced gas detection and non-destructive testing, drones have steadily reshaped oil and gas operations. As a result, the trend is unmistakable—these aerial systems are transitioning from supportive tools to becoming core operational assets.

At the same time, Saudi Arabia’s unwavering commitment to sustainability, innovation, and localization has positioned the Kingdom not merely as a user of drone technology, but as a global standard-setter in how such tools are integrated and scaled across the industry.

In this evolving landscape, Terra Drone emerges as a key enabler. By combining cutting-edge technologies with strategic partnerships, the company plays a pivotal role in supporting Saudi Arabia’s pursuit of operational excellence, enhanced safety, and long-term technological self-reliance.

جدول المحتويات

arالعربية
Powered by TranslatePress